Month: September 2010

MG & G line – 3 Double Pinch Plate Bending Machine

 

Technology

Frames made out of welded steel and worked on CNC milling-boring machines.

Power drive: The “G-MG” has all rolls powered with hydraulic motor and planetary gear box. All rolls made out of forget steel. All movements are hydraulic. MG owns a new geometry bending system characterized by radial movements of the bending rolls and movements totally assembled on high load dynamic bearings that grand minimum friction and a smooth rolling even when the machine works at its capacity limit.

The bearings supporting the rolls are mounted in watertight compartments with grease, protected from the external dust and pollution and having permanent lubrication. The hydraulic motors of the rolls are coupled to their epicycloidal gear boxes. The gear boxes are mounted directly on the rolls without secondary transmissions; this way there is no loss of power and no need of parts maintenance.

MG3220, 10′ X 8-5/8″

Massive torsion bars grant the absolute rolls parallelism. These torsion bars, together with all the hydraulic device, generate a system that gives absolute precision and versatility. The MG-G Three Roll Double Pinch plate roll is the most advanced three-roll double pinch roll on the market today!

Whether you are a job shop or manufacturer, the MG Three Roll Double Pinch is the best solution. The MG Three Roll Double Pinch plate roll is the most advanced three-roll double pinch roll on the market today!

Standard Features

  • Fully hydraulic heavy-duty plate bending machine
  • Elimination of daily, weekly or monthly maintenance
  • Lifetime parallelism
  • No proprietary replacement parts
  • Off-shelf parts available in most cities
Spherical Roller Bearings
3 Roll Double Pinch Plate Bending Machine - spherical roller bearing

Spherical roller bearings are extremely energy efficient. Eliminates bushings and the necessary running tolerance they require. A negligible loss of energy due to friction whereas bronze bushings take 25-30% of available energy to overcome inherent friction.

Three Roll Double Pinch Plate Bending Machine - no oil
Lubricated for life.
Torsion Bar Parallelism
Three Roll Double Pinch Plate Bending Machine - torsion bar competition
3 Roll Double Pinch Plate Bending Machine - MG torsion bar

Torsion bar parallelism: unlike electronic systems or proportional valve systems, which maintain a theoretical balance, the MG Roll maintains a mechanical finite parallelism through our exclusive torsion bar system which allows the machine to be adjusted to its full conical tilt and back to parallel in only 5 seconds for the life of the machine.

Planetary Guides

MG3110T, 10′ X 4-5/16

By using exclusive planetary guides, available on MG Rolls, we are able to keep more area of the plate under bend pressure during the rolling operation, thereby allowing the MG Rolls to roll down to 1.3 times the upper roll diameter. This allows MG Rolls to have a 16% advantage on tight diameters over our competition.

G1706P, 68″ X 1/4″

All three rolls are independently driven by planetary gear drives. This eliminates complicated transmission systems which are not energy efficient. Delivers in excess of 98% of all created energy to the roll surface. Also eliminates the need for clutches and complicated synchronization devices.

G 3-Roll Specifics

G 3-roll Specifications

MG 3-Roll Specifications

Click Here for Brochure

Video below showing the G model

PRO 100 Hydraulic Profile Bending Machine

  • PRO 100 rolls are driven by hydraulic motor + planetary gearbox and gears.
  • Machine body manufactured of st-52 special steel
  • Built in accordance with EU norms
  • Rolls and shafts are made of special steel (42CrMo4) – Induction hardened and grinded
  • Side guide rolls are in one direction manual adjustable
  • Vertical and horizontal working possibility
  • Hydraulic and electrical protection against overloading
  • Digital readout to display position of lower rolls
  • Torque limit device to prevent overloading during bending
  • Independent hydraulic up and down movement of the bottom rolls
  • One universal set of profile roll
  • Portable control panel with foot pedal in order to control material from required locations.
  • Manual lubrication
  • Detailed instruction manual

Optional accessories:

  • Special profile rolls for bending pipe, H, I, U, etc type materials
  • Special mechanical guide rolls in order to facilitate angle bending for PRO 100
  • Electric motor according to required voltage and frequency
  • Hydraulic guide rolls for PRO 100 model in two directions
  • Digital readout for displaying the position of the hydraulic guide rolls
  • Spiral bending device
  • Variable speed of rotation
  • NC playback and NC graphic control system
PROFILE PRO 100
2″ X 1/4″ (28″ DIA) · 3-1/2″ X 5/16″ (40″ DIA) · 4″ X 3/8″ (47″ DIA)
2″ X 1/4′ (32″ DIA) · 3″ X 5/16″ (47″ DIA) · 4″ 3/8″ (63″ DIA)
4″ (47″ DIA)
4″ (40″ DIA)
4-3/4″ (47″ DIA)
1-9/16″ X 3/8″ (16″ DIA) · 4″ X 3/4″ (24″ DIA) · 4-3/4″ X 1″ (63″ DIA)
2-3/8″ X 3/8″ (16″ DIA) · 4″ X 1-9/16″ (24″ DIA) · 8″ X 1-3/8″ (40″ DIA)
1-3/16″ (16″ DIA) · 2″ (20″ DIA) · 2-3/8″ (40″ DIA)
1-9/16″ (16″ DIA) · 2-3/8″ (24″ DIA) · 2-3/4″ (32″ DIA)
2″ X .080″ (24″ DIA) · 4-3/4″ X .080″ (79″ DIA) · 1-9/16″ X .118″ (118″ DIA)
2-3/8″ X 1/8″ (16″ DIA) · 4-1/2″ X .141″ (40″ DIA) · 4-1/2″ X 3/16″ (24″ DIA)
1-9/16″ X 3/4″ X .080″ (20″ DIA) · 4″ X 2″ .197″ (118″ DIA) · 5-1/2″ X 1-9/16″ X .118″ (157″ DIA)
2″ X .098″ (20″ DIA) · 3-1/2″ X ,157″ (98″ DIA) · 4″ X 4″ X .118″ (118″ DIA)
3″ X 2-3/4″ (32″ DIA) · 8″ 3″ (47″ DIA)
3″ X 2-3/4″ (32″ DIA) · 8″ 3″ (47″ DIA)
3″ (24″ DIA) · 8″ (32″ DIA)
4-3/4″ (40″ DIA) · 4″ (47″ DIA)
4-3/4″
POWER 15 HP
ROLLS 12.4′
SHAFT 3.9″
BENDING SPEED 213 IPM
WEIGHT 4,928 LBS
WIDTH 48″
LENGTH 57″
HEIGHT 66″

CLICK HERE FOR VIDEO ON PRO100

BENDMAK CYL – ST 3-roll Asymmetrical Plate Bending Machine

The most economical and powerful machine among the 3-rolls mechanical plate bending machines. Because of the electrical motor on the upper and lower rolls, driven by planetary gearbox through a gear system this machine is the most preferable type in the sheet metal processing industry.

The machine is built of St-52 steel, is robust and long-lasting by the welded steel frame.

Standard Equipment

  • Back roll with motor
  • Cone Bending Device
  • Induction Hardened Rolls (HPRC 58-62)
  • Body made of St-52 steel
  • Opening top roll to side after bending for taking out the material easily
  • Asymmetrical design for perfect pre-bending
  • For the perfect result, top and bottom rolls driven by brake electric motor and planetary gearboxes in gear system
  • Rolls made of special steel
  • Built accordance with EU norms
  • Portable control panel in order to control material from required locations

Optional Accessories

  • Extended rolls for setting up profile rolls when required
  • Profile rolls
  • Digital readout for displaying the position of back roll
  • Bottom roll powered with electric motor

CYL-ST 3 Rolls Asymmetrical Plate Bending Machine Specifications

Click HERE for specifications


How to Download and installed Mobdro for iPad

Mobdro is one of the best media players that enable you to stream unlimited TV channels, latest videos, and movies, daily TV shows, etc. for free without paying a penny. So in Mobdro for iPad, there’s no chance of missing your favorite TV shows due to inconvenient of times. You can easily download this application from your App Store for free, and once you download it, you can enjoy your favorite shows at anywhere anytime.

So if you are an iPad user, download the Mobdro application right now and enjoy every entertainment for free. You can also watch Hollywood music videos and movies without any restrictions.

Features of Mobdro application for iPad:

Checkout below the coolest features of Mobdro application for iPad devices.

  • Through this application, you can enjoy all the entertainments in the world for free absolutely such as your daily TV shows, movies, videos, TV channels, sports, news, etc.
  • It has a beautiful and simple user interface that is very easy to navigate and plays any entertainments instantly without any complications.
  • Ads free, so no disturbances while watching any kinds of movies, videos, and TV shows, etc.
  • You can even watch Hollywood music videos and movies.
  • Chromecast is available in this application where you can instantly search whatever you want to watch.

How to download and installed Mobdro application for iPad?

It is very easy to download and installed Mobdro for iPad devices because the application is available on the biggest platforms of App Store.  So follow the instructions carefully that is given below:

  1. First of all, go to your App Store, and on the search options type Mobdro and press enter,
  2. Select one and press for downloading.
  3. Do not interrupt while downloading process is going on.
  4. Soon after downloading the installation process will take place automatically.
  5. Finally, you can open the application and start enjoying your favorite shows and movies for free.

Alternatives to Mobdro applications!

You can also go for alternative Apps like Mobdro for PC incase of any complications in the apps. Check out the alternatives given below:

  • Movie Box:
  • Mega Box:
  • Cinema Box:

Conclusions: 

So, this way you can easily download Mobdro applications in your iPad devices and enjoy exploring all the entertainments for free absolutely. Also in the case of any problems and complications in the app, you can also opt for the free alternatives options that are given above.

MH 4 Roll Hydraulic Plate Bending Machine

Technology

Frames made out of welded steel and worked on CNC milling-boring machines.

Power drive
  • The model “MH” has both the upper and the lower roll powered with hydraulic motor and planetary gear box.
  • Rolls made of forged steel.
  • All movements of rolls are hydraulic powered.

MG owns a new geometry bending system characterized by radial movements off the bending rolls and movements totally assembled on high load dynamic bearings that grant a minimum friction and a smooth rolling even when the machine works at its capacity limit. The bearings supporting the rolls are mounted in watertight compartments with grease, protected from the external dust and pollution and having permanent lubrication.

The hydraulic motors of the two central rolls are coupled to their epicycloidal gear boxes.

MH 208 w CNC, side and vertical support

The gear boxes are mounted directly on the rolls without secondary transmissions; this way there is no loss of power and no need of parts maintenance. Massive torsion bars grant

the absolute parallelism. These torsion bars, together with all the hydraulic device, generate a system that gives absolute precision and versatility.


Description

Whether you are a job shop or manufacturer, the MG 4 Roll is the best plate roll solution. Every machine, size for size, can roll 30% tighter diameters than any type roll and 30% thinner material than 3 roll double pinch machines. These features, combined with the advanced technology incorporated in all aspects of the MG Plate Roll, make it up to 300% more efficient than 3 roll machines. The following graphs explain why.

plate roll rolling capacity diagram
plate roll capability diagram
plate roll diagram
Planetary Drive
plate roll planetary drive

Planetary drive eliminates complicated transmission systems which are not energy efficient. Delivers in excess of 98 % of all created energy to roll surface. Also eliminates the need for clutches and complicated synchronization devices.

Torsion Bar Parallelism
competition plate roll torsion bar
MG plate roll torsion bar

Unlike electronic systems or proportional value systems, which maintain a theoretical balance, the MG Plate Roll maintains a mechanical finite parallelism through our exclusive torsion bar system which allows the machine to be adjusted to its full conical tilt and back to parallel in only 5 seconds for the life of the machine.

Planetary Guides
plate roll planetary guides

By using exclusive planetary guides, available on MG Plate Rolls, we are able to keep approximately 50% more area of the plate under bend pressure during the rolling operation, thereby allowing the MG Plate Rolls to roll down to 1.1 the upper roll diameter. This allows MG Rolls to have a 30% advantage on tight diameters.

plate roll planetary guide diagram
Spherical Roller Bearings
Plate roll spherical roller bearing

Spherical roller bearings are extremely energy efficient. The eliminate bushings and the necessary running tolerance they require. A negligible loss of energy due to friction whereas bronze bushings take 25-30% of available energy to overcome inherent friction.

plate roll no oilLubricated for life.

Cone Rolling
plate roll cone rolling

Through exclusive technology, MG Plate Rolls can develop cones as easily as competitive machines can develop cylinders. And it eliminates scarring on the surface of shell or roll and also eliminates, in most cases, the need for grinding the lamination (bullnosing) on the minor diameter edge.

Key Benefits

  • Easy to use.
  • Only one operator needed.
  • Fast and accurate.

Special Features

  • Elimination of Gear Transmission, Gibs & Ways, Bushings, Clutches and Synchronization Devices.
  • Elimination Of Daily, Weekly Or Monthly Maintenance.
  • Ability To Roll To 1.1 Times Top Roll Diameter.
  • Lifetime Parallelism.
  • No Proprietary Replacement Parts.
  • Off-Shelf Parts Available in Most Cities.

Touch Command EVO – the Newest Evolution in CNC Technology

When choosing a 4-roll machine with a CNC control, there is no better choice than the Touch Command EVO.

Click HERE for detailed information on the CNC Touch Command EVO.

Video below  showing model MH

PRO 80 Hydraulic Profile Bending Machine

  • Driven by electric motor, planetary gearbox and gear system
  • Machine body manufactured of st-52 special steel
  • Built in accordance with EU norms
  • Rolls and shafts are made of special steel (42CrMo4) – induction hardened and grinded
  • Vertical and horizontal working possibility
  • Guide rolls adjustment manually to one direction
  • Hydraulical and electrical protection against overloading
  • Digital readout to display position of lower rolls
  • Torque limit device to prevent overloading
  • One set of profile rolls
  • Portable control panel with foot pedal in order to control material from required locations
  • Independent hydraulical up and down movement of the bottom rolls
  • Manual lubrication
  • Detailed instruction manual

Optional accessories

  • Special profile rolls for bending pipe, H, I, U, etc type materials
  • Special mechanical guide rolls in order to facilitate angle bending
  • Electric motor according to required voltage and frequency
  • Hydraulic guide rolls for PRO 80 model in two directions
  • Digital readout for displaying the position of the hydraulic guide rolls (for PRO 80)
  • Spiral bending device
  • Variable speed of rotation
  • NC playback and NC graphic control system

Specifications will be available shortly.

PRO 60 Hydraulic Profile Bending Machine

  • Driven by electric motor, planetary gearbox and gear system
  • Machine body manufactured of st-52 special steel
  • Built in accordance with EU norms
  • Rolls and shafts are made of special steel (42CrMo4) – induction hardened and grinded
  • Top roll is moveable up and down hydraulically
  • Guide rolls adjustment manually to one direction
  • Hydraulical and electrical protection against overloading
  • Digital readout to display position of lower rolls
  • Torque limit device to prevent overloading
  • One set of profile rolls
  • Portable control panel with foot pedal in order to control material from required locations
  • Independent hydraulical up and down movement of the bottom rolls
  • Manual lubrication
  • Detailed instruction manual

Optional accessories

  • Special profile rolls for bending pipe, H, I, U, etc type materials
  • Special mechanical guide rolls in order to facilitate angle bending
  • Electric motor according to required voltage and frequency
  • Spiral bending device
  • Variable speed of rotation
  • NC playback and NC graphic control system

Specifications will be available shortly.

PRO 50 Hydraulic Profile Bending Machine

  • Machine body manufactured of st-52 special steel
  • Built in accordance with EU norms
  • 3 driven rolls
  • Rolls and shafts are made of special steel – induction hardened and grinded
  • Top roll is moveable up and down hydraulically
  • Main motor with brake
  • Vertical and horizontal working possibility
  • Guide rolls adjustment manually to one direction
  • One set of standard rolls
  • Independent hydraulical up and down movement of the bottom rolls
  • Portable control panel with foot pedal in order to control material from required locations
  • Manual lubrication
  • Detailed instruction manual

Optional accessories

  • Digital readout to display position of top roll
  • Special mechanical guide rolls in order to facilitate angle bending
  • Special profile rolls for bending pipe, H, I, U, etc type materials
  • Electric motor according to required voltage and frequency